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303-01B Engine - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)|Description and Operation > < 303-01A Engine - 1.4L-1.6L|Engine

Focus 1999 (08.1998-12.2004)

Engine - 1.6L Zetec-E (Zetec)/1.8L Zetec-E (Zetec)/2.0L Zetec-E (Zetec) - Specifications Focus 1999 (08/1998-12/2004)

Engine Data - Zetec-E

1.8L DOHC 16V 2.0L DOHC 16V
Engine management EEC V/SEFI EEC V/SEFI
Emission standard 96 EEC 96 EEC
Fuel Premium 95 RON unleaded Premium 95 RON unleaded
Identification code
Firing order 1-3-4-2 1-3-4-2
Bore mm 80.6 84.8
Stroke (mm) 88.0 88.0
Cubic capacity (cm 3 ) 1796 1989
Compression ratio 10.0:1 10.0:1
Engine power output (ISO) (kW) 85 100
Engine power output at (rpm) 5750 6000
Torque (ISO) (Nm) 158 180
Torque at (rpm) 3750 4000
Idle speed (rpm) 700 ± 30 700 ± 30
Engine speed limit (rpm) 7100 7100

Engine oil

Type Viscosity/ambient temperature Specification
Recommended engine oils:
Ford Formula E Economy Motor Oil SAE 5W30 / below -20 to over 40 degrees Celsius WSS-M2C913-A or WSS-M2C912-A1
Engine oils only for topping up:
Ford XR+ High Performance High Lubricity Engine Oil SAE 10W40 / -20 to over 40 degrees Celsius ACEA A3, B3
Ford Formula S Synthetic Motor Oil SAE 5W40 / below -20 to over 40 degrees Celsius ACEA A3, B3

If engine oils with these specifications are not available, engine oils with specifications API SH/EC, ACEA A2/B2 or ACEA A3/B3 may be used.

Filling Capacities

Litres
Engine oil, initial fill incl. filter 4.35
Engine oil, oil change incl. filter 4.25
Engine oil, oil change excl. filter 3.75
Coolant (with manual/ automatic transmission) 6.6
Transmission fluid (MTX 75) 1.9
Transmission fluid (iB5) 2.3

Lubricants, Sealers and Adhesives

Item Specification
Transmission fluid (MTX 75) ESD-M2C186-A
Transmission fluid (iB5) ESD-M2C200-C
Coolant ESD-M97B-49-A
Sealing compound for camshaft bearing cap WSK-M2G348-A5
Cylinder block sealing surfaces sealing compound (Hylosil 502) WSK-M4G320-A
Cylinder block sealing surfaces sealing compound (Loctite Ultrablack) (alternative) WSE-M4G320-A2
Crankshaft position sensor sealant ESW-1C155-A
Crankshaft position sensor sealant (alternative) WSD-M1C-226-A
Oil sump sealant WSE-M4G323-A6
Thread-locking compound SDM-M4G9107-A
Lubricant (spark plug threads - Never Seeze) WSD-M13P8-A
Lubricant, injection nozzle O-rings WSEM-2C903-A1
Brake fluid (Super DOT 4) ESD-M6C57-A
Silicone grease for spark plug connector seals A696-M1C171-AA
High temperature grease for clutch disc drive splines ESD-M1C220-A

Lower crankcase

Air gap between cylinder block and lower crankcase: Required spacer washer thickness
0.26 mm – 0.50 mm 0.25 mm
0.51 mm – 0.75 mm 0.50 mm

Valves

mm
Valve clearance in valve guide
- inlet valve 0.017 - 0.064
- exhaust valve 0.017 - 0.064
Inlet valve clearance (at 20 ° C ± 5 ° C) 0.11 - 0.18
Exhaust valve clearance (at 20 ° C ± 5 ° C) 0.27 - 0.34

Cylinder Head
Maximum distortion (mating face) 0.1 mm
Mating face height 2.0 + 0.12 - 0.24 mm
Mating face peak-to-valley height (reference length 2.5 mm at right angles to direction of grooves) R 3z = 6.0 μm
Oil pressure, at 800 - 850 rpm 1.3 - 2.5 bar
Oil pressure, at 4000 rpm 3.7 - 5.5 bar

In the 2.0L engine, the piston cooling nozzles are fully open at 4000 rpm. This results in a pressure loss of 0.3 - 0.8 bar, meaning that the 2.0L engine can be in the lower pressure range.

Tightening Torques

Description Nm lb-ft lb-in
Hose clamps 4 – 35
Intake manifold studs 5 – 44
Intake manifold bolts and nuts 18 13 –
EGR valve to intake manifold 9 – 80
EGR pipe to ignition coil bracket 6 – 53
Heat shield to exhaust manifold 10 – 89
Exhaust manifold studs 5 – 44
Exhaust manifold nuts 16 11 –
Catalytic converter to exhaust manifold 48 30 –
Catalytic converter to exhaust pipe 47 35 –
Right driveshaft centre bearing 25 18 –
Generator to bracket 25 18 –
Upper bolts, generator bracket to cylinder block 25 18 –
Lower bolts, generator bracket to cylinder block 65 48 –
Transmission flange bolts 47 35 –
Starter motor to transmission 35 26 –
Oil drain plug - MTX transmission 45 33 –
Oil check plug - MTX transmission 45 33 –
Oil check plug - iB5 transmission 35 26 –
Flywheel/drive plate 112 83 –
Clutch pressure plate 29 21 –
Engine roll restrictor to transmission 48 35 –
Engine roll restrictor to subframe 48 35 –
Rear engine mounting to body 48 35 –
Rear engine mounting (nut to transmission mounting bracket) 133 98 –
Front engine mounting to engine 80 59 –
Front engine mounting to body 48 35 –
Wheel nuts 85 63 –
Suspension strut to body 48 35 –
Suspension arm ball joint to spindle carrier 47 35 –
Track rod to spindle carrier 47 35 –
Power steering pump to bracket 24 18 –
Power steering pump bracket 48 35 –
Cylinder head bolts a – –
Camshaft bearing caps a – –
Cylinder head cover, magnesium a – –
Cylinder head cover, plastic 10 – 89
Spark plugs 15 11 –
Timing belt tensioner 25 18 –
Camshaft timing pulleys 68 50 –
Upper timing belt cover 10 – 89
EI ignition coil bracket to cylinder head 21 15 –
Thermostat housing 20 15 –
Fuel rail 10 – 89
Rear engine lifting eye 16 12 –
Rear engine lifting eye studs 6 – 53
Front engine lifting eye 47 35 –
Engine oil drain plug 25 18 –
Oil pressure switch 27 20 –
Cylinder block oil passage blanking plugs 23 17 –
Heater pipe bracket to oil sump 10 – 89
Oil sump to lower crankcase a – –
Lower crankcase to cylinder block 22 – 16
Oil pump 11 8 –
Oil intake pipe to oil pump 10 – 89
Main bearing cap bolts 85 63 –
Big end bearing cap bolts a – –
Coolant pump 18 13 –
Crankshaft rear oil seal housing 20 15 –
Flat drive belt idler pulley 40 30 –
Bracket for positive crankcase ventilation line 23 17 –
Positive crankcase ventilation 10 – 89
Coolant pump pulley 24 18 –
Crankshaft pulley 115 85 –
Crankshaft position sensor bracket 21 15 –
Crankshaft position sensor to bracket 8 – 71
Upper idler pulley (vehicles built up to approx. 01/99; model with lower idler pulley) 38 28 –
Lower idler pulley 38 28 –
Upper idler pulley (vehicles built from approx. 01/99; model without lower idler pulley) 23 17 –
Knock sensor 20 15 –

a) Refer to procedure in this section.

303-01B Engine - 1.6L Zetec-E (Zetec)-1.8L Zetec-E (Zetec)-2.0L Zetec-E (Zetec)|Description and Operation > < 303-01A Engine - 1.4L-1.6L|Engine